This course aims to acquire best practices of production facilities control room operation through role-play situations on integrated Oil & Gas production plant dynamic simulator.
analyze and anticipate the behavior of main control loop structures (DCS and SIS systems architecture and functionalities),
explain production equipment, process operating parameters, and perform troubleshooting,
implement proactive, anticipatory control room operation and acquire a safety mindset,
react and act in a structured manner to anomalies and plant upsets,
enforce safety guidelines during downgraded and critical situations.
Experienced control room operators and production supervisors looking to advance their know-how in control room operation
GETTING STARTED - DCS FUNCTIONALITIES FOR PROPER ANALYSIS
Familiarization with HMI functions and operations.
DCS tools review.
PROCESS CONTROL & SAFETY INSTRUMENTED SYSTEMS
Impact of P&ID parameters and simply closed loop tuning.
Study of control loop structures: cascade, split-range on the simulator.
Programmable logic controllers: introduction to automated sequences.
Monitoring of start-up sequence (compressor) through MMI.
Safety Instrumented Systems (SIS): PSS, ESD, HIPPS, and F&G systems description.
WELLS & PRODUCTION LINES OPERATION
Well, start-up (ramp-up) and shutdown.
Analysis of automatic good control.
Well, monitoring and detection of abnormal conditions.
ROTATING MACHINERY OPERATION
Centrifugal pumps.
Centrifugal compressors:
Technology review, the study of process and auxiliary lines, protection systems.
Start-up and shutdown sequences.
Analysis of operating conditions and operating parameters.
PROCESS UPSET MANAGEMENT
Alarms: priorities management and decision making.
Becoming aware of the need for anticipation VS on-alarm action.
Managing and predicting process disturbances by using trend views. Use of trends to anticipate deviations.
Global plant performance checks: identification and implementation of a routine checks roadmap.
Shift report and impact of a faulty report through role-play situations.
Process upsets: learning to react and act in a structured manner.
Identification, analysis, and containment of process upsets according to the learned methodology.
Example of simulator exercises performed:
Loss of centrifugal compressor.
Loss of cooling media.
Production rate decrease.
Unexpected slugging.
ESD activation due to process safety trip.
SAFETY IN OPERATION
Learning to operate the plant in critical situations, to make adequate decisions, to follow-up on actions performed.
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